Especially with small diameters, the radial overturning of the workpiece is very complex. We have developed a unique solution that not only makes manufacturing easier, but also considerably increases productivity: the Over-Cut tool system for axial overturning of elongated components from 1.5 mm diameter.
The arrangement of at least three cutting edges on the diameter of the workpiece provides not only a solution to the challenge of radial displacement. At the same time, significantly higher feeds can be driven, which results in a considerable reduction of the cycle time.
How would it be if not only the component was manufactured in multiple stages, but also the ends of the component were machined in the same process step? This is exactly what the Over-Cut+ can do.
It is a revolutionary solution: a tool system that combines several work steps. This not only increases speed and accuracy, but also saves tool slots!
We have made it possible! By introducing new grinding techniques, the cutting edges are now made with corner radii and chamfers of up to 1 mm in size. Not only do the cutting edge inserts have a longer tool life, but they also provide a significantly higher surface quality, as the chips are effectively removed.